AggreGate MES — A Low-code Manufacturing Execution Platform
An enterprise-grade platform for factory floor dispatching, OEE control, and end-to-end traceability. An open low-code architecture designed to adapt to any technological process.
Implementation Speed and Industrial Flexibility
Traditional MES implementation is either a long development cycle from scratch or rigid out-of-the-box logic that is hard to be adjusted. AggreGate MES provides ready-to-use modules customized to fit your specific manufacturing workflows.
Ready-to-Use Industrial Modules
Scheduling, OEE, batch genealogy, and quality control are available right after deployment.
Flexible Low-code Architecture
Calculation logic and workflow rules are configured visually. This eliminates vendor lock-in when changes are required.
ISA-95 Standard
Using the international industrial standard guarantees data consistency and seamless integration with ERP and factory floor control levels.
Enterprise-Wide Multi-Site Scalability
A unified ISA-95 model allows creating a standard MES template for one facility and rolling it out across all enterprise sites. ERP integration becomes predictable, and cross-site analytics become fully transparent.
Collaborative Browser-Based Development
Engineers work on the project simultaneously right in their web browsers. No heavy IDE installations, version conflicts, or file locks.
More Than Just MES: A Unified Industrial Automation Stack
AggreGate MES is a core part of a vertically integrated platform. AggreGate MES and AggreGate SCADA/HMI share a unified tag database. Equipment data flows directly into the MES layer—with no losses, duplication, or intermediate middleware costs.
The foundation of your digital architecture. Seamlessly integrate disparate devices, sensors, and controllers into a unified data flow.
Our SCADA does more than just control processes; it acts as a high-performance, seamless data provider for higher-level systems (MES, EAM, BI), eliminating complex intermediate databases and reducing integration costs.
Real-time production orchestration and optimization. Manage manufacturing orders, track Overall Equipment Effectiveness (OEE), and ensure full traceability—all within a seamless environment shared with the SCADA layer.
Intelligent asset management and lifecycle optimization. Plan maintenance, monitor real-time equipment health, and leverage predictive analytics to prevent failures and significantly reduce unplanned downtime.
Consolidate data from all organizational levels into a single source of truth. Calculate key production metrics and visualize strategic insights through interactive dashboards for faster, data-driven decision-making.
Functional Modules to Control Every Stage
Scheduling, Engineering, and Control
Advanced Planning and Scheduling (APS)
Generates shift and daily tasks based on ERP plans. Accounts for actual equipment utilization and material availability.
Recipe and Bill of Materials Management
Centralized management of recipes, BOMs, and process routings. Built-in version control and change approval workflows.
Product Traceability
Maintains electronic batch records. Ensures end-to-end genealogy from raw materials to finished products and manages WIP inventory. The platform supports a dedicated high-precision mathematical calculation mode.
Quality Management
Controls parameters along the routing, maintains SPC analytics, and electronic logs. Automatically isolates defective batches.
Execution, Analytics, and Telemetry
Native Factory floor Connectivity
Direct support for Siemens S7, OPC UA, and MQTT to establish seamless machine communication without third-party middleware.
Factory floor Operator Workspace
Electronic dispatch lists and digital work instructions. Operators confirm operation start and end times, utilizing barcode scanners and RFID tags directly within the MES interface.
Performance and OEE
Automatically aggregates machine metrics, calculates equipment effectiveness, and classifies downtime root causes in real time.
Built-In Spreadsheets
Native spreadsheets embedded within the platform. Familiar formulas process live telemetry in real time. Excel files can be imported with fully preserved calculation logic.
Solutions for Key Industrial Sectors
The low-code architecture allows adapting the platform to unique technological workflows across both discrete and process manufacturing domains.
Machinery and Metalworking
Factory floor dispatching, CNC machine monitoring, WIP tracking, and assembly line management.
Metallurgy and Mining
Melt tracking, multi-stage processing control, metal mass balance calculation, and heavy equipment monitoring.
Oil and Gas Processing and Petrochemicals
Continuous process management, mass balance reconciliation, and LIMS integration.
Chemical Industry
Batch and mixture management, process safety control, and production energy efficiency calculation.
Food and Beverage
Complex recipe management, strict batch tracking, expiration date control, and industry compliance.
Pharmaceuticals and Biotechnology
Laboratory and clinical trial automation, and drug manufacturing control.
Electronics and Instrument Engineering
Item-level component traceability, complex assembly quality control, and claim management.
Building Materials Production
Continuous line management, precise mixture recipe control, and specific resource consumption monitoring.
Trusted by Global Industry Leaders
Smart Line Development
Manufacturing
Ostec
Russia
SCADA/HMI
Electronic module production enhancement. Technological process supervisory control and production defect analysis system deployed on the surface-mount transfer line. The system provides the production control and manufacturing deviation notifications. It also assists engineers both in the production process arrangement and product analysis for the effective corrective actions.
SCADA and MES for Spring Manufacturing
Manufacturing
NPC Pruzhina
Russia
SCADA/HMI
Advanced process control system based on AggreGate. Deployed in the critical areas on a high-tech spring production line. Supervisory control, downtime management and reason tracking, OEE calculation, batch management, spare part management, and more.
Glass-forming Machine Monitoring
Manufacturing
Red Echo
Russia
SCADA/HMI
Application based on AggreGate SCADA/HMI was developed for managing a glass-forming machine with flexible optimization and monitoring functions.
Milk Transfer Monitoring
Manufacturing
Bryanskiy Milk Plant
Russia
SCADA/HMI
Milk volume transfer monitoring from the milk processing room to the Tetra Pack UP line.
Partner Program: New Markets and Reduced Engineering Costs
AggreGate was initially designed to provide our partners with ultimate flexibility and independence.
- The platform is already trusted by hundreds of system integrators, engineering firms, and managed service providers.
- Launch the product under your own brand. Completely rebrand installers, login screens, documentation, and interfaces. Your customer sees your system.
- Build standard MES configurations once and deploy them across new customer sites. Drastically reduce your engineering overhead.
Frequently Asked Questions
What Does Low-code Mean in the Context of Manufacturing Execution?
It means the system logic is configured visually rather than hardcoded by developers from scratch. In AggreGate MES, all modules are built on a low-code foundation. Your engineers can alter calculation formulas, approval workflows, and operator screens without compiling code. You are not locked into the vendor for every minor modification.
Where Can the Platform Be Deployed?
The architecture adapts to your needs. The system supports Windows, Linux distributions, and ARM-based devices. It can be installed on enterprise servers (on-premise) in a fully air-gapped environment, deployed in a private cloud, or run locally on the factory floor using industrial PCs.
How Does the ISA-95 Standard Facilitate Implementation?
ISA-95 establishes international rules for defining equipment, materials, and production workflows. This provides two major strategic benefits. First—predictable and rapid integration with enterprise ERP systems. Second—a unified data structure across all corporate production sites, enabling accurate facility benchmarking.
Is the Platform Available for Integrators via a White-Label Model?
Yes. You can completely replace logos in installers, documentation, and user interfaces. System integrators and OEMs can deliver the product under their own brand and customize the logic without spending years and millions developing a proprietary platform.
What Licensing Models Do You Offer?
The platform is provided through perpetual licenses. You purchase the system once and maintain full control over your IT infrastructure. Moving forward, you can renew annual update and technical support packages to continuously expand your functionality. The final structure is tailored to align with your financial model.
Discover How AggreGate MES Transforms Your Digital Manufacturing Capabilities
Request a personalized platform demonstration. Discuss with our experts how to rapidly deploy the system, eliminate IT landscape fragmentation, and scale your business impact.
